The foam blank’s surface is first smeared with a mix of glass micro spheres and epoxy resin to prepare the adhesion of the layers and limit the absorption of resin during lamination. The gluing is perfect for maximum durability and the foam blank is smoother and white to the eye under the stratum; looks wonderful.
The boxes are integrated in a large reinforcement of high density PVC foam. The foam blank is hollowed out to glue the reinforcement with epoxy resin and fiberglass. The whole is hydrophobic. This laying base rests on the central stringer which fits to the shape of the reinforcement. The two outer stringers laterally consolidate the reinforcement block on which it leans. The whole is incredibly solid (light years away from low-end tech with the boxes glued directly in the foam blank).
The area of the foil box, subjected to very significant forces, is reinforced with 5 layers of fiberglass and a layer of carbon fiber in addition to the hull layers to guarantee flawless strength. This stepped reinforcement diffuses flexion in high stress to prevent breakage. A superb piece of work.
Then come the finishing coats with a first hot coat in epoxy resin, super strong to shocks, which seals the board. Then a polyester hot coat which will equalize the micro variations of the surface (less than a millimeter) for a perfect finish.
And finally the decoration which is as light as possible, therefore with transparency effects which reveal the construction for the greatest pleasure of the eyes. We don’t like painting because it puts on a lot of weight and it’s fragile. We prefer noble materials directly accessible under your eyes and sublimated by some stylish decorative elements.
